Entry: Heaterbot
Challenge Summary
Using Autodesk Inventor 2010, design a VEX robot that can do a household chore or activity falling under one of the following categories: necessity, convenience or entertainment. If you don't currently have Autodesk Inventor, you can download a free* version of the software on the Student Education Community at: http://students.autodesk.com.
Entry Detail
As is inevitable on most VEX Robotics teams, Team 254 members have found themselves working on their robots late at night...often without a heater, and never with one in reach. To solve this problem, we thought of the most efficient, user-friendly way to move the heater – and came up with Heaterbot.
We planned for Heaterbot to use a holonomic drive. This drive system would let the heater move freely around as well as rotate in place. We also aimed for a central spooling mechanism which could wind the extension cord connecting it to the wall. After talking with the 254A programmer, we determined that we could automate the spooling with a shaft encoder. Under normal circumstances, the spooling motor would pull slowly inwards on the extension cord. If the shaft encoder detected that the cord had stopped spooling, the motor would start to spool outward, loosening the cord. When the robot stopped moving, the motor would stop spooling, and then slowly pull inward again, taking up the slack in the cord.
Because we used Autodesk Inventor, we were able to design our entire robot before picking up a single wrench. Autodesk eliminated most of the time we would otherwise waste prototyping with actual pieces – in fact, we were able to construct the entire base without a single issue; all that remained was mounting the heater on top. Some of the features we found useful were the simple orbiting tools, easy mating utilities, and lightweight user interface. But perhaps the most valuable Inventor utility was the rendering tool, which made our design look just like the real thing with ease.
Although we were anticipating making a robot solely for the 2010 Digital Prototyping Challenge, we have found Heaterbot to be an incredibly useful asset in our regular build sessions. Because the robot uses so little power, we have hardly ever had to change its 7.2V battery, making it one of the most reliable, worry-free tools in our workshop.
Entry Files
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Stage 1
We started our design by combining four identical drive sections to create the entire drive base, digitally and physically.
file type: JPEG Image (image/jpeg)
file name: Stage 1.jpg
file size: 16.61 kb
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Stage 2
Here is the completed drive base, showing four Stage 1 components.
file type: JPEG Image (image/jpeg)
file name: Stage 2.jpg
file size: 37.05 kb
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Stage 3
Here the superstructure has been added to the drive base. The heater mounts on the top of the superstructure, and the spool goes in the empty space on the inside.
file type: JPEG Image (image/jpeg)
file name: Stage 3.jpg
file size: 41.31 kb
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Stage 4
Heaterbot is almost complete with the addition of the spool. Hidden behind the spool is a secondary axle. High strength chain runs between the primary and secondary axles, geared so that the latter spins five times as fast as the former. A shaft encoder mounts on the secondary to measure how fast the spool is rotating.
file type: JPEG Image (image/jpeg)
file name: Stage 4.jpg
file size: 53.21 kb
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Stage 5
Here is the completed Heaterbot, with all the electronics mounted (microcontroller, receiver, and single-wire shaft encoder).
file type: JPEG Image (image/jpeg)
file name: Stage 5.jpg
file size: 53.62 kb
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Superstructure Isometric
Here is the superstructure by itself. The heater goes on top.
file type: JPEG Image (image/jpeg)
file name: Superstructure iso.jpg
file size: 23.1 kb
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Drive Isometric
Here is the drive train by itself. The superstructure mounts on top.
file type: JPEG Image (image/jpeg)
file name: Isometric Drive.jpg
file size: 25.72 kb
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Spool Isometric
Here is the spool by itself. It mounts between the drive and the superstructure, and is what hold the extension cable. One of the 30-tooth high-strength sprockets is chained to a 6-tooth HS sprocket on the shaft encoder.
file type: JPEG Image (image/jpeg)
file name: Spool Iso.jpg
file size: 21.26 kb
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Top
A top view of Heaterbot.
file type: JPEG Image (image/jpeg)
file name: Top.jpg
file size: 30.7 kb
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Side
A side view of Heaterbot.
file type: JPEG Image (image/jpeg)
file name: Side.jpg
file size: 25.67 kb
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Back
A view of Heaterbot from the back.
file type: JPEG Image (image/jpeg)
file name: Back.jpg
file size: 22.46 kb
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Front
A frontal view of Heaterbot. The only thing that distinguishes the front, side, and back views is the placement of the microcontroller, receiver, and shaft encoder axle.
file type: JPEG Image (image/jpeg)
file name: Front.jpg
file size: 27.42 kb
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Team 254 Heaterbot
Team 254's submission for the 2010 Autodesk® Inventor® 2010 Digital Prototyping Challenge.
Designers:
John Mueller
Charlie DePalmo
Taylor Furtado
CAD Lead:
Taylor Furtado
Build Team:
Charlie DePalmo
Mark Barneond
John Mueller
Programming Lead:
Daniel Fernandes
Animation Team:
Erik Anderson
Derrick Dominic
Drew Willner
Camera Work:
Drew Willner
Winston Young
User Details
Entry Voting
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